View our R-4996 cast iron trench pan brochure in Adobe Acrobat format.
Municipal and Industrial iron castings, ductile and gray iron.


Are you looking for an easy to install,
affordable, and durable trench system?


Cutaway view of our R-4996 series cast iron trench installation


Neenah's R-4996 series trench system is your answer!

  • durability and permanence of cast iron
  • labor and material saving installation
  • competitively priced
  • iron pans will withstand rough jobsite handling
  • tested and proven hydraulic performance
  • assembly materials are reusable




    NEW R-4996 Series
    Heavy Duty Self-Forming Trench Frames with Grated or solid Covers


    Catalog No. Standard cover dimensions Frame
    Length
    Outlet location, sizes available Available
    Grate/Covers
    A B C D Side Bottom End
    R-4996-A
    R-4996-B
    8
    10
    1
    1
    6
    8
    9
    10-3/8
    30
    30
    4, 6
    4, 6, 8
    4
    4, 6
    4
    4, 6
    Q **
    Q **
    R-4996-C
    * R-4996-CA
    12
    12
    1-1/2
    1-1/2
    10
    10
    10
    10
    36
    36
    4, 6, 8
    4, 6, 8
    4, 6, 8
    4, 6, 8
    4, 6, 8
    4, 6, 8
    A, C, D, L
    A
    * Aircraft Rated - Standard Bolted
    ** can be incorporated into plans for ADA compliance
    All grates/covers are available bolted to frame if necessary with stainless steel countersunk screws.
    AutoCad drawings are available upon request.
    [Dimensions in inches]
    R-4996 pan trench is available in three widths cast iron end caps are available for all sizes grate and cover types for trench installations include pedestrian safe and airport rated options
    R-4996 cast iron trench can be cut and angled for any installation requirement





    R-4996 Self-Forming Trench
    Easy and Economical Installation


    Step 1 -
    Excavate
    excavate the area where you intend to install the R-4996 cast iron trench
    position the R-4996 cast iron trench using 2x4 boards and allthread
    pour first lift of concrete
    remove assembly materials and pour final lift of concrete
    Step 2 -
    Position trench pans
    Step 3 -
    Pour 1st lift of concrete
    Step 4 -
    Remove assembly materials and reuse to set additional trench sections
    Step 5 -
    Pour concrete to final grade


    (Installation materials can be saved and reused for future projects.)





    Hydraulic Analysis
    Why Trench Slope is not Necessary


    Building a constant depth trench system is the best choice to maximize storage and volume. Why is this the case? Picture a constant depth trench with the closed and outlet ends at the same elevation. Should you choose to build in slope, you would fill in the closed end with material (such as concrete) and keep the downstream outlet at the same elevation. Building a sloped trench only fills in storage volume on the upstream end.

    Another example is water spilling over a dam. Regardless if the water behind the dam is 10 feet deep or 100 feet deep, the outfall flow rate is not effected. If the water is 100 feet deep, there is greater volume for rainfall storage.

    Neenah's R-4996 trench pan design maximizes storage capacity Sloped trench installations only allow half the storage capacity that Neenah's R-4996 trench pan provides
    Hydraulics - Does the Mannings Equation apply?

    No, it does not. The Manning equation assumes the upstream flow rate equals the downstream flow rate, as in pipe flow. Trench flow is generally introduced along the entire length and the Manning equation does not account for this non-uniform flow. The velocity at the upstream end of the trench is nearly zero whereas the velocity at the outlet is at its greatest.

    Those with hydraulics background can reference various non-uniform flow curves, including M1, M2, M3, S1, S2, S3, C1, C3, H2, H3, A2, A3 representing (M) mild, (S) steep, (H) horizontal, and (A) adverse slope conditions. The surface water profile in a Neenah 4996 trench series with a free outfall is an H2 curve. This was proven under full size testing conditions at the University of Wisconsin Hydraulics Facility. Below are the measured flow rates based on that testing:

    TRENCH OUTLET
    SIZE
    BOTTOM
    gpm (cfs)
    END
    gpm (cfs)
    SIDE
    gpm (cfs)
    FREE OUTFALL
    gpm (cfs)
    R-4996-A 4" 196 (0.44) 158 (0.35) 152 (0.34) 298 (0.67)
    R-4996-B 4" 207 (0.46) 163 (0.36) 156 (0.35) 444 (0.99)
    R-4996-B 6" 447 (1.00) 345 (0.77) 308 (0.69) 444 (0.99)
    R-4996-C 4" 215 (0.48) 155 (0.35) 149 (0.33) 581 (1.30)
    R-4996-C 6" 449 (1.00) 319 (0.71) 296 (0.66) 581 (1.30)
    R-4996-C 8" 714 (1.59) 548 (1.22) 415 (0.92) 581 (1.30)


    Additional testing on the R-4996-C was conducted for free outfall situations at 0.0%, 0.3% and 0.6% grades. These results were:

    SLOPE 0% 0.3% 0.6%
    FLOW (cfs) 1.295 1.476 1.571
    % CHANGE - +13% +21%
    Manning (n=.016) (cfs) - 1.229 1.737
    % error - 20% 11%


    The Modified Manning Equation provides us with an H2 curve for water introduced uniformly along the trench installationThis illustrates that capacity is not significantly altered by slope and that a properly located outlet serves a greater benefit. Furthermore, a slope on the bottom of the trench effectively fills up otherwise useable storage capacity.

    A plot of the water depth with the flow introduced uniformly throughout the trench length illustrates the typical H2 curve for an R-4996-C trench.

    For additional information, contact our Product Engineering Department.